Xa uzinzo lweenkqubo zokubonelela ngeenkonzo zehlabathi, imida yokhuseleko lweefektri, kunye nobulungisa beentengiselwano zamandla zonke zixhomekeke kwimpendulo yombuzo olula—“Kusele malini ngaphakathi?”—iteknoloji yokulinganisa iye yadlula kutshintsho oluthuleyo.
Ngo-1901, njengoko iStandard Oil yayigrumba umngxuma wayo wokuqala eTexas, abasebenzi balinganisa umxholo weetanki ezinkulu zokugcina izinto ngokunyuka besebenzisa ipali yokulinganisa ephawulweyo—“i-dipstick.” Emva kwenkulungwane, kwi-FPSO eyayiphoswa sisivuthuvuthu kuLwandle oluseMantla, injineli kwigumbi lolawulo icofa imawusi ukuze ijonge inqanaba, umthamo, ubunzima, kunye nomgangatho womdibaniso wamakhulu eetanki ngokuchanekileyo kwemilimitha.
Ukususela kwipali yomthi ukuya kumqadi wamaza eradar, uphuhliso lwetekhnoloji yokulinganisa amanqanaba luyi-microcosm ye-automation yemizi-mveliso. Ingxaki eyisombululayo ayikaze itshintshe, kodwa ubukhulu, isantya, kunye nokubaluleka kwempendulo zahlukile kwihlabathi liphela.
Umthi Wophuhliso Lwetekhnoloji: Ukusuka 'Ekuboneni' ukuya 'Ekuqondeni'
Isizukulwana Sokuqala: Ukufundwa Okuthe Ngqo KweeMechanical (Ukwandiswa Kweliso Lomntu)
- Imizekelo: Iigeyiji zeglasi yokubona, izalathisi zenqanaba lemagnethi (uhlobo lwe-flip), iiswitshi zokudada.
- Ingqiqo: “Inqanaba lolwelo lilapho.” Ixhomekeke ekuhlolweni ngesandla, kwindawo. Idatha iyahlulwe kwaye ayikude.
- Imeko: Ihlala ibalulekile kwizalathiso zasekuhlaleni kunye nokusetyenziswa kwe-alamu okulula ngenxa yokuthembeka, ukukwazi ukuthetha ngokulula, kunye nexabiso eliphantsi.
Isizukulwana Sesibini: Ukuphuma Kwesignali Yombane (Ukuzalwa Kwesignali)
- Imizekelo: Ii-Hydrostatic level transmitters, ii-float kunye ne-reed switch assemblies, ii-capacitive sensors.
- Ingqiqo: “Inqanaba liyisignali yombane ye-X mA.” I-transmission ekude isebenze, yenza umqolo weenkqubo ze-SCADA zokuqala.
- Imida: Ukuchaneka okuchaphazeleka bubuninzi obuphakathi kunye nobushushu; ukufakwa okuntsonkothileyo.
Isizukulwana Sesithathu: Amaza kunye namaSidima (I-Non-Contact透视)
- Imizekelo: Iitransmitter zenqanaba le-radar (amaza e-EM asebenza rhoqo), ii-Ultrasonic level sensors (amaza esandi), i-RF Capacitance (intsimi ye-RF).
- Ingqiqo: “Thumela-Yamkela-Bala ixesha lokubhabha = Umgama.” Ookumkani bokulinganisa okungadibaniyo, abasombulula ngokuqinisekileyo imingeni ebangelwa ziindaba eziqinileyo, ezirhabaxa, ezinoxinzelelo oluphezulu, okanye ezintsonkothileyo.
- I-Pinnacle: I-Guided Wave Radar iyakwazi ukwahlula iindawo ezijongene neoyile namanzi; i-FMCW Radar igcina ukuchaneka okuzinzileyo nokuba kukwiindawo eziguquguqukayo kakhulu.
Isizukulwana Sesine: Imbono Edibeneyo (Ukusuka Kwinqanaba ukuya Kwimpahla)
- Imizekelo: Igeyiji yenqanaba + Inzwa yobushushu/yoxinzelelo + ii-algorithms ze-AI.
- Ingqiqo: “Yintoni ivolumu okanye ubunzima obuqhelekileyo besixhobo esikwitanki?” Ngokudibanisa iiparameter ezininzi, ikhupha ngokuthe ngqo idatha ebalulekileyo efunekayo ekudlulisweni kwempahla okanye ulawulo lwempahla, isusa iimpazamo zokubala ngesandla.
Iimfazwe Eziphambili: Umgca 'woBomi noKufa' wokuChaneka nokuthembeka
1. Ioyile kunye neGesi/iiKhemikhali: Umlinganiselo woKhuseleko kunye neMali
- Umngeni: Impazamo yokulinganisa kwitanki enkulu yokugcina (ukuya kuthi ga kwi-100m ububanzi) iguqulela ngokuthe ngqo kwizigidi zelahleko yorhwebo okanye umahluko kwimpahla. Iigesi eziguquguqukayo zangaphakathi, i-turbulence, kunye ne-thermal stratification zibangela umngeni wokuchaneka.
- Isisombululo: Iigeyiji zeradar ezichanekileyo kakhulu (impazamo ngaphakathi kwe-±1mm), ezidityaniswe neesensa zobushushu eziphakathi kwamanqaku amaninzi, ezidityaniswe kwiinkqubo ze-Automatic Tank Gauging ezaziwayo kwihlabathi liphela. Idatha yazo iyamkeleka ukuze idluliselwe. Ayisiyonto nje kuphela; "sisikali esisemthethweni."
2. Amandla kunye neMandla: 'Umjelo wamanzi' ongabonakaliyo
- Umngeni: Inqanaba lamanzi kwi-deaerator, i-condenser, okanye i-boiler drum yesikhululo samandla yindlela 'yokuphila' yokusebenza ngokukhuselekileyo kweyunithi. Ubushushu obuphezulu, uxinzelelo oluphezulu, kunye neziganeko "zokuvuvukala nokuncipha" zifuna ukuthembeka okukhulu.
- Isisombululo: Uqwalaselo olungafunekiyo kusetyenziswa "iiTransmitters zoxinzelelo ezahlukeneyo + iiGauges zoqhagamshelwano lombane + iGlasi yeGage." Ukuqinisekiswa okunqamlezileyo ngemigaqo eyahlukeneyo kuqinisekisa ukufundwa okuthembekileyo phantsi kweemeko ezinzima, okuthintela iintlekele zomlilo owomileyo okanye ezizalisa kakhulu.
3. Ukutya kunye namayeza: Umqobo wococeko kunye neMimiselo
- Umngeni: Ukucoca i-CIP/SIP, iimfuno ze-aseptic, imidiya ene-viscosity ephezulu (umz., ijam, ikhrimu).
- Isisombululo: Iigeyiji zenqanaba leradar ezicocekileyo ezinentsimbi engagqwaliyo ye-316L okanye ii-antenna zeHastelloy ezifakwe kwi-flush-mounted. Zenzelwe ukufakwa ngaphandle kwendawo efileyo, zimelana nokuhlanjwa rhoqo, ubushushu obuphezulu, zihlangabezana nemigangatho engqongqo efana ne-FDA kunye ne-3-A.
4. Amanzi Akrelekrele: 'Isijongi soxinzelelo lwegazi' semithambo yasezidolophini
- Umngeni: Ukubeka iliso kuxinzelelo lwenethiwekhi yamanzi yesixeko, ukulawula amanqanaba ezitishi zokuphakamisa amanzi kwizityalo zamanzi amdaka, isilumkiso sangaphambi kwexesha sezikhukhula.
- Isisombululo: Iitransmitter zoxinzelelo ezingaphantsi komhlaba ezidityaniswe neemitha zokuhamba kwe-ultrasonic zepayipi ezingagcwaliyo, eziqhagamshelwe nge-LPWAN (umz., i-NB-IoT), zenza iziphelo zemithambo-luvo yenkqubo yamanzi asezidolophini, nto leyo evumela ukuvuza kunye nokuhanjiswa okuphuculweyo.
Ikamva Lifikile: Xa iLevel Gauge Iba 'yiNode ekrelekrele'
Indima ye-level gauge yanamhlanje kudala igqitha "umlinganiselo" olula. Iguqukela ekubeni:
- I-Sentinel yoLondolozo lweSibikezelo: Ngokuhlalutya utshintsho kwiipatheni zesignali ye-radar echo (umz., ukuncitshiswa kwesignali ngenxa yokwakheka), inokubonelela ngezilumkiso zakuqala zokungcoliswa kwe-antenna okanye ukusilela kwesakhiwo setanki yangaphakathi.
- Umcebisi woLungiselelo lweempahla: Idityaniswe neenkqubo ze-ERP/MES, ibala ukuthengiswa kwezinto ngexesha langempela kwaye inokwenza ngokuzenzekelayo iingcebiso zokuthenga okanye zokucwangcisa imveliso.
- Umthombo weDatha wamawele edijithali: Ubonelela ngedatha ethembekileyo nesemgangathweni ngexesha langempela kwimodeli yamawele edijithali yesityalo ukuze kulinganiswe, kuqeqeshwe, kwaye kuphuculwe.
Isiphelo: Unxibelelwano oluvela kwiSikepe ukuya kwiNdawo yeDatha
Uphuhliso lwe-level gauge, eyona nto iphambili, kukunzulu kokuqonda kwethu okucacileyo "kwesi sixa sempahla." Asisanelisekanga kukwazi "okupheleleyo" okanye "okungenanto," kodwa endaweni yoko silandela idatha echanekileyo, elandelekayo, ehambelanayo, neyokuqikelela.
Iseti epheleleyo yeeseva kunye nemodyuli engenazingcingo yesoftware, ixhasa i-RS485 GPRS /4g/WIFI/LORA/LORAWAN
Ukuze ufumane ulwazi oluthe kratya ngesensa,
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Ixesha leposi: Disemba-11-2025